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| Suitable for filter bag, all kinds of filter fabric of cutting and segmentation etc. | |||||||||
| Cutting width | 2-400mm |
| Raw material width | 5-500mm |
| Cutting thickness | 2-20mm |
| Blade specification | 40*80*1 |
| Blade number | 10 |
| Size (L*W*H) | 1210*540*1110mm |
| Net weight | 133kg |
Known as Industrial Filter Media Cutter and Wide-Format Fabric Cutting System, this precision cutting equipment is engineered to produce accurate, clean cuts in filter media—addressing the critical need for dimensionally precise material blanks in filter bag manufacturing. Unlike manual cutting that causes fraying, uneven edges, and material waste, this automated system uses computer-controlled blades or laser technology to cut fabrics up to 400mm width with micron-level accuracy.
Capable of handling diverse filter materials (nonwoven felt, woven mesh, membrane-laminated media) with thicknesses from 0.2mm to 5mm, the machine achieves cutting speeds up to 10 m/min while maintaining ±0.1mm dimensional tolerance. Its advanced nesting software optimizes material usage, making it essential for high-volume production of filter bags, panels, and cartridges across industrial, automotive, and medical filtration sectors.
• Dual Cutting Options:
◦ Precision oscillating blade (10,000 oscillations/min) for nonwoven and woven fabrics, producing clean edges without fraying.
◦ CO₂ laser cutting (100–300W) for heat-sealable materials (PTFE, aramid), with sealed edges preventing fiber shedding.
• Material Handling: Vacuum table with zone control secures fabrics during cutting, accommodating porous and non-porous media without distortion.
• CAD Integration: Direct import of DXF/SVG files for custom shapes, with parametric programming for standard rectangular blanks (lengths up to 6000mm).
• Throughput: Cuts up to 500 linear meters of material per 8-hour shift, with batch processing for continuous production runs.
• Waste Reduction: Nesting software optimizes material layout, reducing waste from 15–20% (manual) to 3–5%—saving 500–1000 daily for high-volume manufacturers.
• Quality Assurance: Inline vision system checks cut dimensions and edge quality, with automatic adjustment of cutting parameters for material variations.
This 400mm Wide Cutting Machine is critical in manufacturing filter components for diverse industries:
• Filter Bag Production: Cutting polyester and PPS felt blanks for dust collection bags, ensuring precise dimensions for consistent sewing/welding.
• Automotive Filtration: Laser cutting pleated media for cabin air filters, with sealed edges preventing fiber release into vehicle interiors.
• Medical Filtration: Cutting membrane materials (e.g., PTFE) for surgical mask components, meeting ISO 13485 standards for dimensional accuracy.
• Water Treatment: Cutting filter cloth for industrial water purification systems, with precise sizing ensuring proper fit in filter housings.
Compared to manual cutting and standard textile cutters, this machine offers significant benefits:
• Precision: ±0.1mm dimensional accuracy vs. ±2–3mm for manual cutting, reducing baghouse airflow variation by 25%.
• Material Savings: Advanced nesting reduces material consumption by 12–17%, with quick ROI (typically 6–9 months) for high-volume operations.
• Edge Quality: Laser sealing or precision blade cutting eliminates fraying, reducing thread entanglement in sewing machines by 90%.
• Versatility: Handles 300+ filter material types with minimal setup changes, supporting quick response to custom orders and material variations.
Our cutting machine customization ensures optimal performance for specific materials and production needs:
• Material Analysis: Testing of fabric type, thickness, and composition to recommend cutting method (blade or laser) and parameter settings.
• Machine Configuration: Options include automatic material loading/unloading, roll-to-sheet conversion, and integration with downstream processing equipment.
• Software Customization: Development of custom nesting algorithms for unique shapes, with barcode scanning for job tracking and material traceability.
• Validation and Calibration: On-site testing with customer materials to verify cutting accuracy, edge quality, and throughput before full production.
• Training and Support: Comprehensive training on CAD file preparation, machine operation, and maintenance, with 24/7 technical support for critical production issues.
