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| This machine is specially designed for folding and packingfilter bags,which is several times of manual packing speed.ltreduces the labor strength and improve production.Thefolding precision is high and folding effect is beautiful. | |||||||||
| Motor power | 400W |
| Folding speed | 1/8s |
| Folding bag length | 2-10m |
| Size (L*W*H) | 1040*550*1140mm |
Referred to as Filter Bag Packaging Folding System and Automated Bag Compacting Machine, the SY-4331 is engineered to solve the logistical challenge of packing large industrial filter bags for storage and shipping. Unlike manual folding that causes inconsistent compaction and potential damage, this automated system precisely folds, compacts, and prepares filter bags for packaging—reducing volume by 60–70% while maintaining bag integrity.
Designed to handle folded or pleated filter bags (lengths 1–6 meters, diameters 120–300mm), the machine operates at 15–20 bags per minute with repeatable folding accuracy of ±2mm. Its gentle handling system prevents fiber damage to delicate media (e.g., PTFE, glass fiber), making it ideal for preparing high-value filter bags used in pharmaceutical, semiconductor, and hazardous waste applications.
• Multi-Stage Folding: Programmable folding sequence (Z-fold, accordion fold, or roll fold) adapts to bag type, with servo-driven arms ensuring uniform creasing.
• Pressure Control: Pneumatic compression plate with adjustable force (5–30 kg) compacts folded bags to consistent density (0.3–0.5 g/cm³) for uniform box filling.
• Media Protection: Soft-touch silicone rollers and low-friction guides prevent fiber shedding and abrasion, critical for HEPA-grade and anti-static filter bags.
• Throughput: Processes up to 900 bags per 8-hour shift, with quick changeover (<5 minutes) between bag sizes using recipe storage (50+ programs).
• Packaging Integration: Output conveyor connects to automatic bagging machines or manual packing stations, with optional barcode scanning for traceability.
• Quality Sensors: Vision system inspects folded dimensions and detects damage, with automatic rejection of non-conforming bags to maintain shipment quality.
The SY-4331 excels in packaging filter bags for diverse industrial sectors:
• Pharmaceutical Filtration: Folding sterile polyester bags into compact packages, maintaining ISO 5 cleanroom standards during handling (≤10 particles/ft³ ≥0.5μm).
• Semiconductor Manufacturing: Packaging PTFE bags for chemical processing, with anti-static handling preventing ESD damage to sensitive components.
• HVAC Distribution: Compacting large pleated air filter bags for shipping, reducing transport volume by 65% and lowering freight costs by 0.20–0.50 per bag.
• Hazardous Waste Filters: Preparing PTFE-coated glass fiber bags for shipment, with secure folding preventing fiber release during transportation (meets UN 3291 requirements).
Compared to manual folding and generic packaging equipment, the SY-4331 delivers unique benefits:
• Volume Reduction: 60–70% smaller package size vs. unfolded bags, reducing warehouse storage requirements by 50% and shipping costs by 30–40%.
• Damage Prevention: Gentle handling reduces bag damage during packaging from 8% (manual) to <1%, avoiding costly rework and customer returns.
• Labor Savings: One operator manages 20 bags/min vs. 2–3 bags/min per manual worker, cutting packaging labor costs by 75%.
• Consistency: Uniform folding ensures standardized package dimensions, enabling efficient palletization (40–50 bags per pallet vs. 15–20 manually folded).
Our packaging folding machine customization optimizes performance for specific bag types:
• Bag Profiling: Engineers analyze bag dimensions, material stiffness, and pleat structure to develop custom folding sequences and compression settings.
• Machine Configuration: Options include vacuum assist for lightweight media, heated rollers for memory-fold materials, and custom exit conveyors for integration with existing packaging lines.
• Validation Testing: Samples undergo transportation simulation (ASTM D4169) to verify bag integrity after folding and shipping, with adjustments to folding parameters as needed.
• Integration Support: Can be connected to ERP systems for production tracking, with optional label printing for batch identification and compliance documentation.
• Training and Service: Includes operator training on recipe management and maintenance, with remote monitoring capability for performance optimization.
