 |
loading
| Availability: | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Quantity: | |||||||||
| The steel strip riveting machine is an automated or semi-automated device specifically designed for fixing rivets through steel strips, and is widely used in industries such as construction, automotive manufacturing, containers, and home appliances. | |||||||||
Product Name
Snap band riveting machine
Strapping buckle machine, steel band riveting machine, binding band riveting machine, steel band snap buckle machine
Product Introduction
The steel strip riveting machine is an automated or semi-automated device specifically designed for fixing rivets through steel strips, and is widely used in industries such as construction, automotive manufacturing, containers, and home appliances.
Product Features
Efficient automation
High-speed operation: Dozens to hundreds of rivets can be fixed per minute, significantly enhancing production efficiency.
Continuous feeding: Automatically conveying steel belts and rivets, reducing manual intervention, suitable for mass production.
Intelligent control: PLC or numerical control system precisely controls the riveting position and force to ensure consistency.
High precision and stability
Precise positioning: Servo motors or pneumatic positioning are adopted, with a small error range (usually within ±0.1mm).
Pressure controllable: The hydraulic or pneumatic system provides a stable riveting force to prevent overpressure damage to the material.
Adaptive design: Adjustable parameters to adapt to steel strips of different thicknesses (such as 0.5-3mm) and rivet specifications.
Strong riveting effect
Welding-free connection: The steel strip and the workpiece are firmly combined through mechanical deformation, without thermal deformation or changes in material properties.
Anti-vibration/tensile: The rivet head is uniformly formed and suitable for high-load scenarios (such as vehicle chassis, steel structures).
Multi-functional adaptability
Multi-specification compatibility: Molds can be replaced or programs adjusted to fit rivets of different diameters (such as Φ3-Φ8mm) and materials (aluminum, steel, stainless steel).
Flexible application: Supports riveting of flat, arc-shaped or irregular-shaped workpieces. Some models are equipped with a rotary worktable.
Energy conservation and environmental protection
Low energy consumption: Compared with welding, energy consumption is reduced by 30% to 50%, with no electricity or gas consumption (for pure mechanical models).
Pollution-free: No smoke or dust, no waste gas emissions, meeting the requirements of environmental protection production.
Safety and ease of use
Protective design: Equipped with emergency stop buttons, grating protective covers, etc., to prevent misoperation.
Human-machine interface: Touch screen operation, intuitive parameter setting, and support for self-diagnosis of faults.
Durable and low maintenance
High-strength materials: Key components (molds, punches) are made of alloy steel or with hard coatings, ensuring a long service life.
Modular structure: It is convenient to quickly replace vulnerable parts and has low maintenance costs.
Typical application scenarios
Construction industry: Fixation of steel structure beams and columns, metal roof panels.
Automotive industry: Riveting of body panels and chassis components.
Home appliance manufacturing: Assembly of metal casings for refrigerators and air conditioners.
Product Advantages
The advantages over traditional methods
Comparison item: Manual binding of steel band riveting machine/ordinary nailing
It has extremely high strength, is resistant to vibration and impact, but is prone to loosening and has limited strength
Efficiency automation, extremely fast speed, relies on human labor, slow speed
Consistency: Each riveting is uniform and reliable, but manual operation is prone to deviation
Long-term cost savings in labor and consumables, short payback period, and high repetitive labor costs
Customization Process
Clarify the basic requirements
Application scenarios
For wooden crates, pallets, cable reels or other special structures?
Is it necessary to adapt to special environments such as rust prevention and water resistance?
Material parameters
Steel strip width and thickness (such as 19mm×0.7mm, 25mm×1.0mm).
Rivet types (such as standard rivets, waterproof rivets) and materials (galvanized, stainless steel).
Production capacity requirements
Riveting times per minute (e.g., 20 to 50 times per minute), daily workload.
Functions and Automation Requirements
Automation level
Fully automatic (automatic belt feeding, nailing, cutting) vs semi-automatic (manual assistance).
Is it necessary to integrate it into the production line (such as in conjunction with conveyor belts and robots)?
Control mode
Basic button control, PLC touch screen, or support for the Internet of Things (remote monitoring/data acquisition).
Special requirements
Safety certification: It must comply with standards such as CE and ISO.
Additional functions: such as steel strip tension adjustment, rivet shortage alarm, automatic counting, etc.
Scheme design and quotation
Technical solution
Structural design
Design the punching force of the rivet head based on the strength of the steel strip (such as 5-10 tons).
Customize the dimensions of key components such as the belt feeding track and the cutter mold.
Electrical configuration
Select motor (servo/stepper) and sensor brands (Omron, Siemens, etc.).
3D simulation verification
Through software simulation operation, confirm that there is no interference or efficiency bottleneck.
Quotation and Contract
Itemized quotation
The main unit of the equipment, molds, control systems, and after-sales costs (such as training and warranty periods).
Delivery cycle
For regular models, it takes 30 to 45 days, while for complex customizations, it takes more than 60 days.
Production and assembly
Component processing
Key components
Rivet heads (alloy steel quenched treatment), pulley feeding (high wear-resistant material).
Quality control
Dimensional tolerance inspection (such as ±0.05mm), hardness testing.
Assembly and debugging
Mechanical assembly
Install the transmission system and pneumatic/hydraulic components.
Electrical wiring
PLC program writing and safety circuit testing (such as emergency stop function).
Testing and Acceptance
In-plant testing
No-load operation: Check the coordination of all components.
Load testing
Riveting continuously for 100 to 200 times, observe the fit of the steel strip and the locking force of the rivets.
Simulate high-frequency operation (such as continuous operation for one hour) to test stability.
Customer acceptance
On-site verification
The customer provides sample materials and actually tests the strength by nailing (such as tensile force ≥2000N).
Document delivery
Operation manual, maintenance guide, certificate of conformity, warranty agreement.
Delivery and After-sales Service
Installation training
On-site installation
Equipment positioning, level calibration, and commissioning of the linked production line (if necessary).
Operation training
Daily operations, mold replacement, and troubleshooting of fault codes.
After-sales service
Warranty period: Usually 1-2 years, with lifetime maintenance for key components.
Remote support: Quickly solve problems through video or Internet of Things diagnosis.
Reference for customized cases
Scene: Reinforcement of wooden crates for exporting heavy machinery
Requirement
Steel strip: 25mm×1.2mm galvanized steel strip, tensile strength ≥600MPa.
Rivets: Stainless steel waterproof rivets, riveted 30 times per minute.
Function: Automatic counting, interlinked with AGV conveyor lines.
Solution
Customize and widen the conveyor belt track, and add a visual inspection anti-deviation module.
The PLC integrates the MES system to output packaging data reports.
Product Quality Inspection Process
Inspection and Packaging
Objective: To confirm the test pass, clean and organize, and properly package.
Inspection items
Check whether all test records are complete and qualified.
Machine cleaning: Remove test oil stains, debris, fingerprints, etc.
Check the accessories: Whether the random tools, spare parts (such as molds, fuses), instruction manuals, certificates of conformity, warranty cards, etc. are complete.
Packaging inspection: Whether the packaging method (wooden box/iron frame/cardboard box) is firm and reliable, and can effectively protect against shock, vibration and moisture during transportation. The machine is securely fixed, and the markings (product name, model, weight, center of gravity, moisture-proof, fragile, lifting point) are clear and correct.
Quality record and traceability
All inspection and testing procedures must be clearly and completely recorded.
Content: Inspection items, standards, measured values, results (qualified/unqualified), inspector, date, equipment number/serial number, main testing equipment number used.
Objective: To provide quality evidence, facilitate the tracing of the root cause of problems, and conduct statistical analysis for improvement.
