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| Boosting filtration performance and production efficiency, this automated folder creates consistent pleats with ±1mm positional accuracy, increasing effective filter surface area by 200-400%. It processes 30-50 bags per minute, handles materials from 300-1200g/m², and reduces per-unit labor costs by 0.75-1.50 per bag compared to manual folding. | |||||||||
The SY-9288 Filter Bag Top Folding Machine automates the folding process for various filter bags used in industrial applications. It addresses common challenges in manual folding, including low throughput, inconsistent dimensions, and high labor costs. The machine supports cylindrical and flat filter bags made from polyester, PTFE, aramid, and glass fiber materials, delivering consistent folds that enhance filtration performance.
The machine uses servo-driven folding arms with 0.1mm positional resolution to create pleats with heights ranging from 20mm to 50mm and fold angles between 90° and 180°, as programmed. The adaptive mechanism adjusts to material thicknesses from 300g/m² to 1200g/m² and varying stiffness levels, accommodating both flexible and rigid filter media.
A vacuum-assisted feeding system prevents material distortion during the folding process. Adjustable grippers fit filter bag diameters from 120mm to 300mm, ensuring secure handling of different bag sizes without damage.
The 15-inch HMI touchscreen allows easy adjustment of parameters such as pleat count, depth, and spacing. The system stores over 100 recipes for different bag configurations, reducing setup time for production changes.
Parameter | Specification |
Filter bag diameter | 120-185mm (standard); up to 300mm (adjustable) |
Gas consumption | 100L/min |
Motor power | 100W |
Air pressure | 0.6-1.0MPa |
Voltage | 220V |
Dimensions (L×W×H) | 800×680×1170mm |
Net weight | 160kg |
Folding speed | 30-50 bags per minute |
Positional accuracy | ±1mm |
Throughput (8-hour shift) | Up to 2,500 standard 1-meter bags |
The machine folds polyester filter bags with 40mm pleat heights for commercial air handling units. This design increases effective filtration surface area by 300% compared to flat bags, improving air purification efficiency.
It processes abrasion-resistant PTFE filter bags with reinforced fold points. These folds ensure uniform dust cake formation during pulse-jet cleaning, extending the service life of filter bags in high-dust environments.
The system produces pleated filter bags with 20mm pleats for active pharmaceutical ingredient (API) manufacturing. It meets ISO 8 cleanroom standards, which require ≤100 particles per cubic foot of 0.5μm or larger.
The machine folds large-diameter (300mm) aramid filter bags for coal-fired boiler dust collection. Precise fold spacing optimizes airflow distribution within baghouses, enhancing overall dust removal performance.
Compared to manual folding operations, the SY-9288 increases folding output by 500%, reducing per-unit labor costs by 0.75-1.50 per bag. Consistent pleating increases effective filtration area by 200-400%, extending bag service life by 30-50%. Dimensional variation is reduced from ±5mm (manual) to ±1mm (automated), improving airflow uniformity in baghouse systems. One operator can manage the folding system, replacing 4-6 workers required for manual folding and reallocating labor to higher-value tasks. The integrated Keyence CV-X vision system checks fold uniformity, with a false rejection rate of less than 0.1%.
Our engineering team evaluates filter bag dimensions, material properties, and pleat specifications to design custom folding tooling for specific production requirements. Options include single-fold, multi-fold, and pleating modules, as well as custom grippers for non-standard bag shapes.
The machine can be connected to upstream sewing or welding lines and downstream packaging systems via conveyor integration and PLC synchronization. This allows seamless integration into existing commercial production workflows.
All systems include 3 days of on-site training for operators and maintenance staff, along with detailed standard operating procedures (SOPs) and troubleshooting guides. Sample bags undergo dimensional accuracy checks and airflow testing to verify compliance with performance specifications before delivery.
The SY-9288 handles both sewn and welded cylindrical and flat filter bags made from polyester, PTFE, aramid, and glass fiber materials. Optional pleat scoring is available for rigid materials to prevent fiber breakage.
Changeover between different bag configurations takes less than 10 minutes, using pre-stored recipes in the HMI interface.
The integrated Keyence CV-X vision system has a false rejection rate of less than 0.1%, ensuring minimal production waste while maintaining fold quality.
The SY-9288 High-Speed Precision Filter Bag Folder provides a consistent, cost-effective solution for industrial filter bag manufacturing. Its adaptive design, precise performance, and integration capabilities make it suitable for various commercial production environments. Contact our team to discuss tailored folding solutions for your specific operational needs.
